Luton Van Bodies
Comprehensive Cargo Box Building Solutions
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With its large capacity, low cargo platform, and flexible maneuverability, the Luton Vans is a mainstream vehicle for efficient urban logistics transportation.
- Moving and Transportation (Furniture, Appliances, Large Items).
- Commercial Goods Delivery.
- E-commerce and Retail Logistics.
- Exhibition and Equipment Transportation.
- Light Industrial Material Transfer.
TOPOLO-TRUCK redefines the construction standards of Luton truck bodies through innovative technologies, delivering comprehensive upgrades in design, materials, manufacturing processes, and services. We empower our partners to build more competitive logistics equipment, achieving cost reduction, efficiency improvement, and long-term profitability.
☑ Simpler
Modular Structural Design
- Prefabricated production of wall panels, roof panels, flooring, and front bulkhead modules
- Standardized connection system
- Reduced reliance on highly skilled welding
☑ More Efficient
Rapid Mass Assembly
- Factory-based kit production
- Minimized on-site processing
- Shorter delivery lead time
☑ Lightweight
Advanced Composite Materials for Weight Reduction
- Lighter than traditional steel truck bodies
- Improved fuel efficiency and extended range for new energy vehicles
- Reduced vehicle curb weight with increased payload capacity
☑ More Durable
High Strength & Weather Resistance
- Corrosion-resistant, moisture-resistant, and rust-proof
- Suitable for high-temperature, high-humidity, and high-salt environments
- Longer service life
☑ More Sustainable
Recyclable Material System
- Recyclable core material options
- Green and sustainable development
- Reduced lifecycle carbon emissions
☑ More Economical
Lower Maintenance Cost
- Replaceable modular components for easy repair
- Corrosion-resistant materials
- Lower long-term operating costs
Our Customized Services
Standardized 3D Body Design
Based on the chassis model and application scenarios, we provide professional and precise 3D design solutions to ensure optimal structural performance and space utilization.
Mass Production of Body Kits
Standardized component manufacturing with stable quality, adaptable to various Luton truck body conversion requirements.
Complete Body Assembly & Installation
We offer full body assembly services to ensure structural strength, precise installation, and a clean, professional finish.
Technical Support & Skills Training
Providing partners with full-process technical guidance and professional training covering production, assembly, and after-sales service to ensure efficient and sustainable operations.
Common Luton Van Body Dimensions
Custom dimensions can be tailored to specific chassis models, load requirements, and usage scenarios.
| Length (mm) | Width (mm) | Height (mm) |
|---|---|---|
| 2340 | 1810 | 1900 |
| 2650 | 1810 | 1900 |
| 2940 | 1810 | 1900 |
| 3220 | 1900 | 1950 |
| 3250 | 1810 | 1950 |
| 3340 | 1810 | 1950 |
| 3655 | 1810 | 1950 |
| 3800 | 1900 | 2000 |
| 4230 | 1900 | 2000 |
| 4750 | 2050 | 2100 |
| 4880 | 2130 | 2130 |
| 4920 | 1900 | 2000 |
| 5150 | 2050 | 2100 |
| 5200 | 2050 | 2100 |
| 5750 | 2170 | 2300 |
| 5750 | 2170 | 2300 |
| 6150 | 2050 | 2300 |
| 6200 | 2300 | 2300 |
| 6750 | 2300 | 2400 |
Typical Luton Van Door Types
Roll Up Doors
- Pull up and down quickly.
- Saves rear opening space
Double Rear Swing Doors
- Wide opening angle (up to 270°)
- Simple structure with easy maintenance
Top-Hinged Doors
- Opens upward to form a rain canopy.
- Integrated with a cantilever tail lift.
Construction Materials for Luton Van Bodies
Lightweight and more durable composite materials are increasingly favored in the market, such as fiberglass-reinforced composite panels. We offer a variety of composite materials tailored to different body construction requirements, meeting considerations for performance, cost control, as well as local cultural characteristics and climatic conditions.
Box Body Materials
PP Honeycomb Sandwich Panels
Structure:
Fiberglass sheet + PP honeycomb + Fiberglass sheet
Specifications:
- Thickness 10–50 mm
- Maximum width 2.2m
- Maximum length 12 m
Features:
Lightweight yet high-strength, excellent bending and compression resistance, low self-weight with superior load-bearing capacity.
PET Foam Core Sandwich Panels
Structure:
Fiberglass sheet + PET foam + Fiberglass sheet
Specifications:
- Thickness 10–50 mm
- Maximum width 3.2m
- Maximum length 12 m
Features:
100% recyclable and environmentally friendly; available in virgin or recycled material options, balancing performance with low-carbon design.
Plywood Core Sandwich Panels
Structure:
Fiberglass sheet + Plywood + Fiberglass sheet
Specifications:
- Thickness 10–50 mm
- Maximum width 3.2m
- Maximum length 12 m
Features:
High structural strength and stability, excellent cost-performance ratio, suitable for heavy-duty applications.
XPS Foam Core Sandwich Panels
Structure
Fiberglass sheet + XPS foam + Fiberglass sheet
Specifications
- Thickness 10–50 mm
- Maximum width 3.2m
- Maximum length 12 m
Features
Excellent thermal insulation, suitable for extreme climates including high temperatures, cold, and high-altitude environments.
PP Foam Core Sandwich Panels
Structure
Fiberglass sheet + MPP foam + Fiberglass sheet
Specifications
- Thickness 10–50 mm
- Maximum width 2.8 mm
- Maximum length 12 m
Features
Superior energy absorption and impact resistance, effectively protecting both the truck body and cargo.
PVC Foam Core Sandwich Panels
Structure
Fiberglass sheet + PVC foam + Fiberglass sheet
Specifications
- Thickness 10–50 mm
- Maximum width 3.2m
- Maximum length 12 m
Features
Stable mechanical performance, strong weather and corrosion resistance, high dimensional accuracy, resistant to long-term deformation.
Floor System Solutions
Anti-Slip PP Honeycomb Floor
- Lightweight and high-strength
- Dense anti-slip texture
- Corrosion-resistant
Anti-Slip Plywood Floor
- Cost-effective
- Traditional and reliable
Anti-slip Aluminum Plate + PP Honeycomb
- Wear and impact resistant
- Lightweight
Quartz Sand FRP + PP Honeycomb Floor
- Excellent anti-slip performance
- Lightweight and high-strength
- Corrosion-resistant and durable
Subframe System
Material Options
- High-strength galvanized steel.
- Painted corrosion-resistant steel structure.
- High-strength aluminum alloy profiles.
Features
- Stainless steel bolt connections.
- Adjustable crossbeam spacing.
- Multiple connection points to the chassis.
- High structural stability.
Customized accessories and parts
- Door frames.
- Door locks.
- Door seals.
- Door retainers.
- Hinges.
- Connecting aluminum profiles.
- Kick plates.
- Lighting.
- Corner caps.
- Step ladders.
- Track rails.
- Tail lifts, etc.
Diversified Collaboration Models
TOPOLO-TRUCK offers flexible collaboration solutions to suit partners of different regions and scales.
CKD (Completely Knocked Down)
- Supply of a full set of truck body components
- Supports local factory assembly by customers, reducing logistics and customs costs
SKD (Semi Knocked Down)
- Supply of modular semi-assembled components
- Simplifies the assembly process, enabling rapid localized production
CBU (Complete Built-Up)
- Direct delivery of fully finished truck bodies
- Ready to use immediately, allowing quick market deployment